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Adesh Bhandari
Verified Executive

Adesh Bhandari

Founder & CEONexaForge Robotics · India & Singapore
India · Singapore HQ
6
Months Active
12+
Clients
3
Patents
Advanced R&D Phase

Founder & CEO · NexaForge Robotics

Pioneering Industrial Robotics
& AI Automation

Adesh Bhandari is the founder and driving force behind NexaForge Robotics — a next-generation industrial automation startup engineering AI-driven robotic machinery for the manufacturing sector. With a clear-eyed vision for what modern factories should look like, Adesh launched NexaForge to close a gap he encountered directly: manufacturers across industries continue to rely on legacy equipment that is fundamentally mismatched with today's production demands.

"We're not building robots for the factories of tomorrow — we're building them for the factory floors of today, where the problems are real, the costs are measurable, and the solutions need to work from day one."

In just six months, NexaForge has moved from founding concept to advanced R&D phase — with 3 patents filed and an in-house simulation-first engineering pipeline validated across multiple industrial use cases. NexaForge manufactures its own machinery and offers flexible rental, leasing, and purchase models — making world-class industrial robotics accessible to manufacturers of every scale.

Industrial AI Robotics Smart Factory Precision Automation Vision Inspection Rental / Leasing In-House Manufacturing Digital Twin R&D Advanced R&D Phase
Request Pilot Partnership View Capabilities

Industrial Solutions

Where NexaForge
Changes the Outcome

Three documented scenarios showing how our AI-driven robotic systems eliminate the most costly production challenges — applicable across automotive, general manufacturing, electronics, and process industries.

View All Solutions →
Case · 01

The Problem

Micro-Defects Escaping Final Inspection

Manual visual inspection at high-throughput stamping, casting, and fabrication lines allows micro-cracks, surface dimples, and weld inconsistencies to escape — generating chargebacks and warranty claims averaging ₹4.2 Cr per quarter.

NexaForge · NX-VIS

AI Multi-Spectral Vision Inspection

48-megapixel multi-spectral array processes each part in under 0.8 s against a 3D digital twin. Auto-classification, inline segregation, and continuous AI model improvement with every shift.

99.4%Defect Capture
0.8sCycle Time
↓78%Warranty Escapes
Case · 02

The Problem

High Rework on High-Mix Production Lines

Multi-variant lines face 6–9 hour reprogramming per changeover. Heat-induced distortion on AHSS and thin-gauge materials drives 12% rework rates — consuming three skilled technicians per shift.

NexaForge · NX-WELD

Adaptive 6-Axis Precision Welding Cell

Laser profilometry reads part geometry; AI autonomously adjusts weld path, wire-feed, and heat input in real time. Changeover: a 4-minute digital recipe switch. Grade 1500 MPa AHSS — zero distortion.

↓93%Changeover Time
↓89%Rework Rate
±0.05mmAccuracy
Case · 03

The Problem

Intralogistics Bottlenecks Starving the Line

Forklift congestion in multi-zone facilities causes 4+ line stoppages per day due to parts starvation — a recurring problem across automotive, FMCG, pharma, and general manufacturing plants worldwide.

NexaForge · NX-AMR Fleet

Autonomous Mobile Robot Material Handling

LiDAR SLAM and vision fusion navigate 800 kg payloads across all zones with zero fixed tracks. Routes self-optimise in real time. Fleet scales within 48 hours — ideal for NexaForge's rental model.

↓96%Stoppages
24/7Operations
+31%Throughput

How NexaForge Works

AI-Driven Precision.
Three Steps. Zero Compromise.

Every NexaForge deployment follows the same intelligent loop — continuous sensor input, real-time AI processing, and precise physical execution — running autonomously, 24 hours a day, across your production line.

Step · 01

Scan & Detect

Multi-spectral vision sensors and LiDAR arrays scan the part, environment, or workspace in real time — building a 3D point cloud and feeding raw telemetry to the AI controller within milliseconds.

48MP Multi-Spectral Array
Step · 02

AI Processing

The onboard AI controller — pre-trained on 500,000+ simulation hours — analyses sensor data, cross-references the digital twin, classifies conditions, and computes optimal motion parameters in under 40 ms.

Edge AI Inference · <40ms
Step · 03

Execute & Report

6-axis servo joints execute the computed trajectory at ±0.02 mm repeatability. Outcomes are logged in real time to the MES — every weld, inspection pass, and material move — creating a full digital audit trail.

±0.02mm · Full Audit Log
NX-WELD · AI Controller · Live Simulation
Joint Telemetry
J1 Turret+14.2°
J2 Shoulder−32.5°
J3 Elbow+22.8°
J4 Wrist−8.4°
Motor Load
Vision AI
ModelACTIVE
Conf.98.7%
FPS120
Defects0
Detection Accuracy
Process Params
Wire Feed6.2 m/min
Current220 A
Voltage24.8 V
Heat Input
Path Accuracy
TCP Speed1.4 m/s
Deviation±0.018mm
Cycle4.2s
Path Completion
AI Inference: 38ms
Weld Point: 47 / 52
Quality: PASS ✓
OEE: 94.2%
AI Controller Active · Autonomous Mode

Global Footprint

India & ASEAN Industrial Presence

Headquartered in Singapore with primary manufacturing and R&D operations across India — NexaForge is positioned at the centre of Asia's fastest-growing industrial manufacturing corridors.

SINGAPORE ACTIVE HQ PUNE Q4 2026 MUMBAI CHENNAI BANGKOK Q4 2026
Currently Active: Singapore  |  India & Bangkok Operations Commencing Q4 2026

Singapore — Regional HQ

Corporate headquarters, IP registration, and ASEAN business development. Strategic gateway for Southeast Asia expansion and investor relations.

● Active Now

India — Pune & Chennai

Primary Manufacturing & R&D Hubs. Full-scale robotic assembly lines operational by Q4 2026, serving automotive, engineering, and general manufacturing clusters.

⏱ Q4 2026

Thailand — Bangkok

Expansion phase targeting automotive and electronics manufacturing. Projected operational by Q4 2026, serving Thailand's Tier 1 and Tier 2 industrial sector.

⏱ Q4 2026

Engineering Pipeline · Active

Parametric 3D Design & Digital Twin

Full mechanical architecture in high-fidelity CAD — every kinematic chain, payload envelope, and inertia property modelled before any component is ordered.

Multi-Physics Simulation & AI Pre-Training

FEA, motion simulation, and thermal modelling run in parallel. The AI controller is trained in simulation against thousands of synthetic failure scenarios.

Rapid Prototyping & Subsystem Validation

Critical subsystems machined in-house. Isolated performance testing before full integration — compressing validation cycles significantly.

Factory Acceptance Test & Deployment

Full system evaluated against client-specific KPIs — cycle time, positional repeatability, defect detection accuracy — before any delivery.

±0.02mmRepeatability
14 WksDesign → Proto
100%Sim-Validated

Research & Development

Engineered in
Simulation. Built for Reality.

Every NexaForge robot begins inside a fully-simulated digital environment mirroring the physics, tolerances, and edge-case conditions of real industrial production. Parametric 3D design — each mechanical structure modelled to sub-millimetre precision — is the first step before any hardware commitment is made.

In six months of active development, NexaForge has achieved a validated, simulation-first engineering process — with three filed patents and an AI control system trained entirely in simulation. Our robots arrive with pre-matured intelligence, not months of on-site learning.

"Six months in, our biggest advantage isn't the machines — it's the process. We iterate in mathematics and simulation, so when hardware ships, it performs. Every time."
Generative DesignAI-assisted topology optimisation to minimise weight without sacrificing stiffness.
FEA & Motion SimFull finite element and multi-body dynamics analysis before any machining begins.
AI Vision Pre-Training500,000+ synthetic images — eliminating cold-start latency on deployment day one.
5-Axis Precision BuildCritical components machined in-house to exacting specification — no outsourced quality risk.
CAD / CAM Multi-Body Dynamics Digital Twin AI Pre-Training 5-Axis Machining

Concept Studies

The Next Generation of
Industrial Robotics

NexaForge's active R&D directions — grounded in real industry pain points and validated through our simulation-first process. Rather than a portfolio of past deployments, we offer full transparency into what we are building and why. This is what an Advanced R&D-stage company looks like in practice.

● In Development

Project Helios

Autonomous Multi-Robot Welding Cell

Zero-operator coordinated welding for complex structural sub-assemblies

Multiple NX-WELD units coordinate via shared spatial AI — each robot aware of others' positions, force outputs, and thermal state. Simultaneous multi-point welding across automotive, heavy engineering, and fabricated structural components. <3-minute digital changeover between product variants. Target OEE: 94%+.

Multi-Robot AI Coordination6 VariantsOEE 94%+
Prototype validation — Q4 2025
● Active Research

Project Nexus

Collaborative AR Assembly Guidance

Mixed-reality operator guidance for complex manual stations

AR projection guides operators through assembly sequences with spatial precision — flagging incorrect placement in real time. A collaborative arm handles part presentation and torque fastening alongside the operator. Applicable across automotive, defence components, medical devices, and industrial equipment assembly.

AR Projection OverlayCobot IntegrationError-Proofing AI
Pilot target — Q1 2026
● Concept Stage

Project Sentinel

Predictive Quality Intelligence

Zero-escape defect management via process-parameter AI

Continuously analyses process parameters — press force, weld current curves, temperature gradients — against a historical defect database to predict and prevent defects before they occur. Intervenes at process level rather than detecting finished-part failures. Long-term target: statistical zero across sustained production runs.

Process Parameter AIPredictive InterventionMES Integration
Dataset acquisition underway

Leadership & Engineering

The People Behind
NexaForge

A founding team assembled from advanced robotics, AI systems, industrial operations, and international manufacturing — built to execute where others prototype.

Founder
Adesh Bhandari — Founder & CEO
Click to Expand
Core Expertise
Industrial AI Robotics Strategy Product Vision Systems Design Startup Leadership
LinkedIn
Adesh Bhandari
Founder & Chief Executive Officer

Launched NexaForge to bridge the gap between AI research and real-world factory deployment. Driving the company's vision from Advanced R&D through to global industrial deployment.

● Founding Leadership
Co-Founder
Tejaswini Chavan — Co-Founder & COO
Core Expertise
Operations Strategy Business Development Pilot Execution Process Engineering Client Relations
LinkedIn
Tejaswini Chavan
Co-Founder & Chief Operating Officer

Architecting NexaForge's operational infrastructure — from pilot programme delivery and client onboarding to supply chain design and manufacturing scale-up strategy.

● Co-Founding Leadership
LW
🇨🇳 China
Core Expertise
Industrial Automation Hardware Integration 6-DOF Kinematics Servo & Motion Control PLC / SCADA
LinkedIn Profile
Li Wei 李伟
Lead Robotics Engineer
● Engineering · Hardware
PJ
Core Expertise
Computer Vision Deep Learning Digital Twin Reinforcement Learning
LinkedIn Profile
Priya Joshi
AI & Vision Systems Specialist
● Artificial Intelligence
SM
Core Expertise
Plant Operations Lean Manufacturing Supply Chain Client Deployment
LinkedIn Profile
Sameer Mehta
Head of Industrial Operations
● Operations

Deployment Process

From Discovery to
Full Automation

A proven 4-phase methodology — from initial line analysis to full autonomous production in as little as 90 days.

01

Phase 01

Discovery

On-site line audit, bottleneck identification, throughput analysis, and custom ROI feasibility study.

02

Phase 02

Design

Custom robotics architecture and precision engineering blueprints — fully simulated against your production parameters before build begins.

03

Phase 03

Prototype

Hardware prototyping in our facility, followed by digital twin simulation and structured KPI validation cycles.

04

Phase 04

Commissioning

Full installation with zero production stoppage, operator training, monitoring setup, and 12-month performance guarantee.

Accepting Pilot Partners — 2025

Partner With Us.
Test Before You Transform.

NexaForge offers a Structured Pilot Programme that lets you validate our machinery within a controlled section of your facility before any long-term commitment. We are inviting three manufacturing companies to join our inaugural cohort — across automotive, general manufacturing, and industrial production. If the results don't justify broader deployment, you walk away with a comprehensive performance report at no cost.

12-week structured evaluation
Dedicated NexaForge engineer on-site
NX-Series machinery on rental terms
Full KPI performance report delivered
No long-term obligation required
3 partner slots — 2025 intake
Apply for Pilot Partnership Download Programme Brief

Engagement Process

01
Discovery call & virtual plant walkthrough
02
NexaForge scopes deployment plan in 10 days
03
Equipment installed — zero production stoppage
04
12-week live evaluation with weekly dashboards
05
Full ROI report — your decision, no obligation
Request Partnership Call

3 pilot slots available per intake.
Open to automotive, manufacturing &
industrial production companies.

Technology Network

Strategic Partners

Quality & Standards

Compliance & Certifications

ISO 9001:2015
Quality Management Systems — all manufacturing deployments.
Certified
CE Marking
European conformity for robotic systems across EU-aligned markets.
Compliant
ISO 45001
Occupational Health & Safety Management for industrial deployments.
Certified
IEC 61508
Functional safety of electrical & electronic systems in industry.
In Progress
BIS / AIS India
Bureau of Indian Standards conformity for automation systems in India.
Compliant
RoHS Directive
Restriction of Hazardous Substances across all electronic assemblies.
Compliant

Industrial Solutions

Ready to Deploy
NexaForge Technology?

Pilot Partnership

Apply for the
NexaForge Pilot Programme

Join our inaugural pilot cohort. NexaForge deploys its NX-Series machinery into your facility — you evaluate it across a structured 12-week programme with our engineers on-site. No long-term commitment required.

  • 3 partner slots available — 2025 intake
  • NX-Series machinery on rental terms
  • Weekly KPI dashboards & performance reporting
  • Direct NexaForge engineering support on-site
Apply for Pilot Programme

Machine Specifications

Request NX-Series
Technical Specifications

Get the full technical datasheet for NexaForge's NX-WELD, NX-VIS, and NX-AMR systems — including kinematic specs, AI architecture, payload ratings, and integration requirements.

NX-VIS Inspection NX-WELD Cell NX-AMR Fleet Rental / Leasing Terms
Download Machine Specifications